Factory production control for a modular manufacturer
Paper QC sign-off sheets, Excel trackers and hand-written non-conformance logs, replaced by one tablet-based system on the factory floor.
The problem
Quality control lived on clipboards. Progress was guessed at from a spreadsheet somebody updated when they got a chance, non-conformances were logged on paper and easily lost, and proving compliance afterwards meant hunting through folders.
What was built
- Tablet sign-off across 25+ manufacturing stages, used on the floor
- Mandatory hold points — a unit cannot advance until its stage is signed off
- Live weighted production tracking, so progress reflects real effort
- Photo capture at each stage, attached to the unit's record
- Drawing and document management against each build
- Role-based access, so operators, QC and management each see their own view
- One-click PDF compliance export for the finished unit
Result
Quality evidence is captured as the work happens rather than reconstructed afterwards, and the compliance pack for a finished unit is a download instead of a day's work.